Portable Grinder/Polisher for in-situ Replication and Mould Repairs

The major application areas are power plants, petroleum and natural gas pipelines, and welding quality inspection for metal constructions. In situ metallographic work must be performed on-site without damaging the components. This means that portable metallographic instruments for grinding, polishing, and etching procedures are required.

portable polisher for mould repairs and replication

Kemet Portable Grinder Polisher - PGP

  • Belt-worn battery pack and motor controller to drive an NSK Evolution Power Polisher (ENK-250T)
  • Separate battery pack and controller improves weight distribution
  • Motor Speed 1000rpm - 25,000rpm, variable in steps
  • Battery life 2 ½ - 5 hours constant use
  • Visual LED bar-graph display of RPM, load indication and battery level
  • Push buttons for increasing / decreasing RPM, an on/off button and a reverse button.
  • Separate battery charger
  • Supplied with 4:1 reduction gear and right angled hand-piece (IC-300)
  • Brushless motor
  • Product code: 339098

Portable Grinder Polisher

Consumables included with kit

25mm Abrasive Discs Code
Grit 60 (Pk 50) 25X60
Grit 120 (Pk 50) 25X120
Grit 240 (Pk 50) 25X240
Grit 320 (Pk 50) 25X320
Grit 400 (Pk 50) 25X400
Grit 600 (Pk 50) 25X600
Grit 800 (Pk 50) 25X800
Grit 1200 (Pk 50) 25X1200
25mm Polishing Cloths Code
MRE (Pk 50) 25MRE
MBL (Pk 50) 25MBL
Polishing Compounds Code
1-KD-C2 (5g) 111006
6-KD-C2 (5g) 111013
Disc Holders Code
25mm rubber holder 410201

Field metallographic procedures are performed “on location” or in the “field” on components that are too large to bring to the metallographic laboratory. Generally, these components are still being used in service or must be returned to service and cannot be destructively sectioned or physically altered. Field metallography is also called in situ metallography, and it is sometimes called nondestructive metallography.

Advantages
  • The technique is portable and can be used on-site.
  • In situ metallography can be used to monitor quality of purchased components.
  • Replication techniques are nondestructive.
  • Replicas are ideal for both flat and curved surfaces
  • The techniques can be applied to a wide variety of materials.