Welding System - Kemwelder IV

Rapid and reliable repairs in tool making and mould building

The welder works by gently touching the spot of the welding point with the electrode tip. After 2 seconds, the control unit triggers welding, at the same time, an electromagnet draws the electrode back. You then precisely position the electrode for subsequent points which can then be triggered every second. For safety, the shutter of the microscope closes with each weld.

welding system

  • Pre-set welding parameters for variety of materials
  • Can weld a variety of materials (e.g. Steel & Aluminium) of up to Ø 0.8 mm and even up to 1.0 mm under certain conditions.
  • Ability to program bespoke welding operations
  • Shielding gas process
  • Package includes microscope (10x magnification)
  • Welding kit is small and portable
  • Product Code: 339100

Contact us

Name
Company Name
Country
Email
Telephone
Product of interest?
Spam prevention
captcha
Reload
 

The 10 x magnification microscope has a built in integrated LED light uniformly which illuminates the entire welding area. The visual field is of adequate size with a diameter of 20 mm. When using the handpiece and welding filler, you can very accurately determine the spot where you wish to weld using the thin, pointed electrode. Using the hydraulic swivel arm, you can quickly position the microscope to exactly where needed.

The integrated LCD vision protection filter closes the beam path during the welding time. The whole process takes place in milliseconds. For safety, your eyes are effectively protected.

Contents Include:

Control unit with touch screen, handpiece with 125 cm connecting hose, handpiece for attachment, magnetic earth cable with 150 cm cable, stereo welding microscope with glare protection filter, 10x, LED lighting, swivel arm, switchable magnetic foot (1200 N) flowmeter, welding rod holder.

Complete with accessories:

Brass brush, 10 special electrodes Ø 0.6 mm and 0.8 mm with 1 diamond disc, foot switch, 5 m gas hose, handpiece racks.

welding system for toolmakers

Welding fillers (length 333 mm, Ø 0.4 mm)

Other sizes available up to Ø 1 mm

Hardness For Al C Ci Cr Cu Fe Mg Mn Mo Ni Si Ti Zn Zr Code
Soft 1.2311, 1.2312, 1.2162, 1.2738   0.10       #   1.10 0.50   0.60       339108
42 - 46 HRc 1.2082, 1.2083, 1.2343, 1.2367-1.2606, 1.2767   0.25   5.00   #   0.70 4.00   0.50 0.60     339109
53 - 58 HRc 1.2082, 1.2083, 1.2343, 1.2344, 1.2367-1.2606, 1.2767   0.35   7.00   #   1.20 2.00   0.30 0.30     339110
53 - 58 HRc 1.2082, 1.2083, 1.2311, 1.2312, 1.2343. 1.2344, 1.2367-2606, 1.2767, 1.2842   0.35   7.00   #   1.20 2.00   0.30 0.30     339120
54 - 60 HRc 1.2379, 1.2436, 1.2601   0.50   9.50       0.50     3.00       339121
54 - 60 HRc 2.4060, 2.4061, 2.4066, 2.4068     0.10     #   3.50   55.00   +     339122
54 - 60 HRc GG (grey cast iron) and GGG (globular grey cast iron) materials, miscellaneous types of cast iron     0.10     #   3.50   55.00   +     339123
54 - 60 HRc connections of various different materials. 1.2316     0.10 30.00   #   1.60     0.40       339124
220 HB Cu-Al multi-alloy bronzes, platings on cast and steel materials 7.50       # 2.50   13.00   2.50         339125
140 HB Cu-Al multi-alloy bronzes, platings on cast and # steel materials, in addition to mixed joins of different materials 8.00       # 2.00   2.20   2.20         339126
140 HB aluminium #         <0.4   <0.2     5.00       339127
140 HB aluminium #         0.20         12.00       339128
140 HB ALMg2,7Mn, AKLMg4,5Mn, ALMg5, ALMgSi0,7, ALMgSi1, ALMgSiCu, ALZn4,5Mg1, G-ALMg3, G-ALMg5 #     0.05 - 0.25 0.05 0.40 4.5 - 5.2 0.7 - 1.1     0.25 0.15 0.25 0.1 - 0.2 339129